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Development of the production system
Optimization of assembly processes and in-house logistics with the Japanese Kaizen approach More
Structural System LeanTube
Universal modular collapsible system of aluminum profiles and connectors More
Karakuri Kaizen
Means of small-scale mechanization and automation of production processes More

Comparison between GF and Resin coated Steel Pipe

 

1. Appearance

Green Frame N
Before adding Connector   After removing Connector
профиль GF перед добавлением соединителя профиль GF с соединителем профиль GF после удаления соединителя
Resin coated steel pipe
Before adding Joint   After removing Joint
аналог Trilogiq стальная труба с сочленением

Trilogiq аналог

Signs of frame deformation

and noticeable marks on resin coating.

Appearance (Factory)

Factory organized with Green Frame Factory organized with Resin coated steel pipe
модульные системы на бережливом производстве аналог модульных систем Trilogiq

 

2. Outer Connector's assembly time

  Outer Connector Iron Joint Reduce
Assembly Time 14.1sec 41.4sec 66%

*Measured by SUS. Assembly time performed by inexperienced person.

 

Multi Connector Outer Type GFJ-000
мультисоединитель внешний GFJ-000 стрелка вправо аналог Trilogiq Graphit
Iron Joint
сочленение для стальных труб стрелка вправо аналог Logiform

 

Outer Connector's assembly time

  Outer Connector Iron Joint Reduce
Assembly Time (Cross) 73.9sec 236.0sec 69%

*Measured by SUS. Assembly time performed by inexperienced person.

 

Multi Connector Outer Type GFJ-000
комплект профиля GF N и мультисоединителей для крестового соединения стрелка вправо lean конструкции из аналога trilogiq
Iron Joint
аналог Logiform pipe стрелка вправо аналог Logiform спб

 

3. Angle Connector's assembly time

  Angle Connector Iron Joint Reduce
Assembly Time 10.6sec 41.4sec 74%

*Measured by SUS. Assembly time performed by inexperienced person.

 

Angle Connector Outer Type GFJ-005
угловой соединитель GFJ-005 стрелка вправо угловой соединитель GFJ-005 соединяет два профиля
Iron Joint
сочленение из железа стрелка вправо

аналог trilogiq russia

 

4. Free Connector's assembly time and range of motion

  Free Connector Iron Joint Reduce
Assembly Time 23.5sec 74.8sec 69%

*Measured by SUS. Assembly time performed by inexperienced person.

 

Free Connector Outer Type GFJ-002
свободный соединитель внешний GFJ-002 стрелка вправо свободный соединитель соединяет два профиля
Iron Joint
железное сочленение стрелка вправо аналоги труб trilogiq

 

Free Connector's Range of Motion

  Free Connector Iron Joint
Range of Motion 180° in ANY DIRECTION approx. 180° in ONE direction

*Measured by SUS.

 

Free Connector Outer Type GFJ-002
свободный соединитель позиция1 свободный соединитель позиция 2 свободный соединитель позиция 3
Iron Joint
железное сочленение позиция 1 железное сочленение позиция 2 железное сочленение позиция 2.2

 

5. Adjustment time from assembled unit

  Outer Connector Iron Joint Reduce
Adjustment Time 11.2sec 19.7sec 43%

*Measured by SUS. Assembly time performed by inexperienced person.

 

Multi Connector Outer Type GFJ-000
регулировка соединения GF позиция 1 стрелка вправо регулировка соединения GF позиция 2
Longer adjustment time leads to the increase in man-hours.
Iron Joint
железное сочленение регулировка 1 стрелка вправо железное соединение регулировка 2

 

6. Time required to add a pipe

  Outer/Inner Iron Joint Reduce
Change Time 12.7sec 81.2sec 84%

*Measured by SUS. Assembly time performed by inexperienced person.

 

Outer Connector Iron Joint
добавление трубы GF Simply add the outer Connector добавление стальной трубы Disassembly and change of the Joint is required.
стрелка вправо 90 с добавленной трубой GF стрелка вправо 90 с добавленной стальной трубой

 

7. Assembly time and adjustment time

Assembly Time

  Green Frame Resin coated steel pipe Reduce
Assembly Time 291.2sec 681.8sec 57%

*Measured by SUS. Assembly time performed by inexperienced person. Without adjustment time.

 

Green Frame + Outer Connector (Size: 40х40х40см)
алюминиевые трубы аналог Trilogiq стрелка вправо аналог Trilogiq спб алюминевые трубы
Resincoated steel pipe + Iron Joint (Size: 40х40х30см)
аналог Trilogiq pipe стрелка вправо куб из стальных труб  с полимерным покрытием

 

Adjustment time

  Green Frame Resin coated steel pipe Reduce
Adjustment Time (Parallel) No need 201.1sec -

*Measured by SUS. Assembly time performed by inexperienced person.

 

There is no need to adjust the angle because GF is very easy to parallel. You will need to adjust the angle because steel pipe is difficalt to parallel.
регулировка углов в кубе GF регулировка углов в кубе из стального профиля

 

Assembly + Adjustment Time

  Green frame Resin coated steel pipe Reduce
Total time 291,2 + a 882.9sec

67%

*Measured by SUS. Assembly time performed by inexperienced person.

 

каркасный куб из профиля GF

Assembly time + Adjustment Time

291,2sec + a*

*There is no need to adjust the angle.

каркасный куб из стальных труб с полимерным покрытием

Assembly time + Adjustment Time

681,8sec + 201,1sec = 882,9sec